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Sorry for the late reply. just to go ahead and close this out, it was a bad alternator. Took the 400 dollar hit to my wallet and bought a new one. Spent a few hours yesterday replacing it. So far I've driven it about 30 miles without the battery light coming back on. Thanks everyone for the help.
I'm using a MK2 Golf alternator. It has the correct mount width, and has the right frame to mate up with the nice rack and pinion style adjustment bracket also from the MK2 Golf.
The tech who replaced my alternator (@10K mi) left his permanent fingerprints on my hood...have to try to buff it out. Apart from the bad alternator documented in another thread (hopefully a one-off), the car has been great (especially in winter) - no leaks, no sunroof issues, buzzing, rattling, vibrations, etc.
First, if your alternator is putting out 13.8V while the car is running, your alternator is fine. Period. If your battery passes a load test after being fully charged, it is fine.
The MK2 alternator setup has a fatter bolt than the Mk1 alternator uses. I've seen how the thinner bolt eventually wears into the alternator and it doesn't sit straight. The MK2 alternator setup also scoots the alternator closer to the timing belt end of the engine, giving a little more room by the radiator and a shorter shaft means less torque on the bearings. You'll need the MK2 alternator wiring,.. I just bolt it to the starter.
I've had 3 issues with the car: 3. recently - replace alternator (the car just knows I'm about to retire it).
okay so i installed an alternator in my car yesterday, boosted it, let the battery charge a bit, removed jumpers...car stalled.
I have a 99.5 vr6 2.8 afp and missing a alternator ground i think I am getting 20 intermittent ground fault codes and the kid i bought the car from had a alternator put in.
My mom had a 93 Lumina Euro sedan with the 3.8. The only real serious issue it had was a failed alternator which drained the battery and almost left me stranded one night because the headlights dimmed to the point of being unusable. Other than that, yes the alignment was poor and it had some bad brake wear and warping of the rotors.
My Rabbit's alternator lasted a solid 40,000 miles!
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